You probably expect your industrial air compressor to use a reasonable amount of oil since you use it for so much during the average workday. However, if you find that you are having to add oil on a constant basis, such as every week, then there is probably something wrong. There are a few different things that can cause an industrial air compressor to use more oil than usual, so you can check for these issues first so that you can work on remedying the problem.
1. You Are Using the Wrong Type of Oil
It is not uncommon for maintenance crews in many factories and other industrial settings to use the same oil to service all of the equipment that is under its care. This can work in some cases and can allow your company to save money on oil by buying the same type in bulk, and it can make the maintenance crew's job a lot easier. However, if your air compressor is using a lot of oil, it could be because it isn't the right kind. Check the owner's manual to find out what type of oil your air compressor should be using, and drain out the oil and replace it if you aren't using the right type.
2. The Air Compressor Isn't Level
Your air compressor should be level while it is being stored and while it is in operation. If it's tilted, the oil could be more prone to leak. Consider placing your air compressor on a sturdy concrete pad or on a wooden structure. You can also use vibration pads to help prevent it from jerking out of place during use.
3. There is a Leak
Obviously, if you are having trouble with your air compressor requiring a lot of oil, there is a good chance that there is a leak. Luckily, many leaks are relatively easy to fix and don't cost a lot of money. For example, there could be a bolt that isn't screwed in correctly or that has been shaken loose by the vibration of the machine, and tightening that bolt might be enough to hold the oil in its tank. You can also check the piston rings and gaskets to ensure that they don't need to be replaced, since loose piston rings and gaskets aren't able to provide a proper seal.
If your air compressor is using too much oil, it's important to find the source of the problem. These are three things that you should check first; then, if you can't solve the problem, you should hire a maintenance professional to take a look.
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